New Type Organic Fertilizer Granulator Advantages for Modern Farms

A Headache for Modern Farms

If you run a farm, you must be well aware of how troublesome animal manure and crop straw can be. They stink terribly when piled up, attract flies, and are prone to causing complaints from neighboring farmers. Directly returning them to the fields might cause plant damage and carry diseases. Hiring someone to remove them costs a considerable amount of money.

In fact, these things are not garbage but treasures. They can be used to make organic fertilizer. However, the problem is that powdered organic fertilizer is not easy to use – it causes a lot of dust, is not spread evenly, and is prone to clumping. Therefore, more and more farms are starting to turn the powder into granules. And one of the most convenient tools for making granules is the “new type organic fertilizer granulator” that we are going to talk about today.

What is  new type organic fertilizer granulator?

It also has another name, called “Stirring Teeth Granulator”. You can think of it as a powerful mixer, but its purpose is not to break things up, but to roll the wet and powdery organic materials (such as fermented chicken manure, cow manure, and straw powder) into small round pellets.

This machine is a key piece of equipment specially designed for the organic fertilizer production line. Its principle is quite simple: there is a high-speed rotating rotor inside, with a row of teeth-like agitators arranged on it. Once it starts rotating, the materials are vigorously stirred, thrown up, and kneaded. They are mixed and formed into balls simultaneously, and finally turn into compact small particles.

Why Modern Farms Need It – Six Real Advantages

Let’s not discuss the complicated parameters here. Instead, let’s just talk about the most practical benefits for farmers.

Advantage 1: Not afraid of wet materials, eliminating the need for drying

Traditional granulators have very strict requirements for moisture content. If the material is too wet, it will stick to the pan; if it is too dry, it won’t form granules. You often need to dry the feces for many days or use a dryer to dry it, which is both labor-intensive and energy-consuming.

The new type of agitator granulator is inherently suitable for high moisture content materials. It can directly process wet materials with a moisture content ranging from 20% to 40%. Fresh chicken manure or cow manure, after a little fermentation, can be directly fed into the granulator for production. This feature helps you save more than half of the time and cost for pre-treatment.

Advantage 2: High output, one person can operate one machine

A medium-sized new granulation machine can produce 3-5 tons of granules per hour. The large ones can reach over 8-10 tons. Moreover, it supports continuous production and does not require stopping for material addition.

The operation is not complicated either. You just need one person to handle the loading and another person to supervise. In the old process, it might require three or four people to keep moving things back and forth. Now, one person can do the job that three people used to do.

Advantage 3: Uniform and sturdy particles, no clogging when spreading fertilizer

The particles produced by this machine are spherical in shape, ranging in size from 0.3 to 5 millimeters. They have a smooth surface and high hardness, and are not prone to breaking. When you use the fertilizer spreading machine attached to your tractor for sowing, there will be no clogging of the spray nozzle and no dust will be scattered everywhere.

Moreover, it does not require the addition of any chemical adhesives. Pure organic raw materials can be directly molded, and the organic content can reach up to 100%. This is a very valuable selling point for farms that produce high-end organic fertilizers.

Advantage 4: High granulation rate, almost no waste

The granulation rate of other machines is low, usually only 60% – 70%. The remaining fine powder needs to be sieved out and reprocessed, which is both time-consuming and energy-consuming.

The particle formation rate of the new organic fertilizer granulator can reach over 95%. That means if you pour in 100 kilograms of material, you can directly get out 95 kilograms of qualified particles. There is very little material being recycled, and the efficiency is much higher.

Advantage 5: Easy to Clean, Long-lasting

Organic fertilizer has a high viscosity. Even with many machines operating for two or three hours, the inner walls would accumulate a layer of residue. If not cleaned, it would be impossible to continue operation. Cleaning once requires opening the cover, using a spatula to scrape, which is extremely tiring.

This new type of organic fertilizer granulator has taken this into account in its design. The casing is mostly of the open type or split type, and can be easily washed when opened. The agitator is made of high-strength alloy or high-chromium steel, which is wear-resistant and corrosion-resistant, and needs to be replaced only after a long time. The replacement process is also not troublesome, and it can be done by one person in half an hour.

How does the new organic fertilizer granulator work?

You don’t need to be an engineer to understand it.

In the new organic fertilizer granulator, there is a high-speed rotating shaft, on which many metal rods (mixing teeth) are installed. When the motor drives this shaft to rotate at high speed, two forces are generated: one is the mechanical “mixing force” that disperses and mixes the materials; the other is the “air force”, which is like a fan and blows the materials up.

You pour the raw materials into the feed opening. As soon as the materials enter the machine, they are thrown up by the agitators and collide, roll, and squeeze repeatedly inside the machine. The small particles keep rolling larger and larger during the movement, like a snowball. Finally, particles of a certain size reach the bottom of the machine and are discharged through the discharge opening at the bottom.

The entire process, from feeding in to producing the granules, only takes a few seconds. It is continuous, fast and smooth.

What Materials Can New organic fertilizer granulator Process?

This machine is very “not picky”. As long as it’s organic waste, after being fully fermented and decomposed, it can basically be ground into particles using this machine.

Various livestock and poultry manure: chicken manure, pig manure, cow manure, sheep manure, duck manure, etc.

Crop straw: Corn stalks, wheat stalks, straw, soybean stalks, etc. (needs to be crushed and fermented)

Others: Mushroom residue, alcohol residue, sugar residue, soybean meal, rapeseed meal, fermented substances from urban domestic waste, etc.

A new type of organic fertilizer granulator, with two advantages

Turning waste into commodities and converting environmental protection pressure into an income source – this is the greatest value that the new type of organic fertilizer granulation machine can bring to modern farms.

You no longer need to worry about feces and straw. With just one machine and one person, several tons of organic fertilizer granules can be “rolled out” by themselves every day. Whether you sell them or use them yourself, your farm has gained another solid source of income.

If you’re interested, you might want to check out the specific models and prices of companies like Henan LANE. A small machine doesn’t cost much, but the changes it brings are much greater than you can imagine.